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Imagine carrying a spare battery in your pocket, and one day you’re busy at work and the battery explodes, causing you to suffer serious burn injuries. That’s exactly what allegedly happened to a Kansas man, who is now suing the Wichita vaping shop where he bought the extra battery to go with his e-cigarette.

This is one of many similar stories of e-cigarettes and/or their batteries exploding and causing burn and other serious injuries.

E-Cigarette Extra Battery “Like a Flame Thrower”

The man filed a new e-cigarette battery explosion lawsuit on February 6, 2018, in the Sedgwick County District Court. He said he was carrying the spare lithium-ion battery for his e-cigarette in the front pocket of his slacks while he was at work. He also had some other things in his pocket with the battery, including his car keys and a few coins.

Apparently, the metal from these other items interacted with the battery in a way that caused a short, leading to what is known as a “thermal runaway,” and eventually, to the explosion. The plaintiff described the battery as being “like a flame thrower,” igniting and bursting into flames. He suffered from chemical and thermal burns to his left leg and hands, and had to undergo skin grafts to heal.

The plaintiff is suing the shop where he bought the battery, as well as the distributor, VapeUSA Corp, for an excess of $75,000 in damages. He says that the companies failed to provide adequate warnings about the risks associated with the batteries, and failed to warn consumers not to carry them in their pockets.

Safety Organizations Warn About the Dangers of E-Cigarette Explosions

The U.S. Fire Administration reported in July 2017 that e-cigarettes had been linked to at least 195 fires and explosions and 133 injuries between 2009 and 2016. In at least 61 of those, the e-cigarette itself, or the spare battery, was in the consumer’s pocket when the explosion occurred. The administration described the combination of the e-cigarette and the lithium-ion battery as “a new and unique hazard,” noting that the consequences of related fires and explosions could be “devastating and life-altering for the victims.”

In addition, they noted that the shape and the construction of an electronic cigarette can make it more likely than other products with lithium-ion batteries to behave like a “flaming rocket” when the battery fails. In the conclusion to their report, they recommend that lithium-ion batteries should not be used in e-cigarettes because the devices are often in such close proximity to vital areas of the human body. They recommend the use of another battery technology, and warned that as long as lithium-ion batteries continue to be used, “severe injuries will continue to occur.

The Food and Drug Administration (FDA) has also warned about these explosions and advises consumers not to allow batteries to come into contact with coins, keys, or other metal objects carried in pockets. They also warn consumers not to charge the devices overnight or leave it charging unattended, and to replace batteries if they get damaged or wet.


  1. Gravatar for Kenneth. K.
    Kenneth. K.

    I've been using these exact same batteries for about 12 years now in my flashlights without issue, I read up on them, I care spares is my SUPER EXPENSIVE one dollar plastic case.

    This case is the equivalent of him buying a chainsaw and then suing the retail outlet where he bought it because they didn't tell him not to cut off his leg.

    1. Eric T. Chaffin

      Your analogy is interesting. You sound like a sophisticated consumer or perhaps a seller? We do not represent the man who was injured, but we have not seen a package yet from a manufacturer that warns of creating a positive charge with loose items in a pants pocket. This may be obvious to some but certainly not the average consumer. And, to suggest this danger is so obvious that it is akin to a running chainsaw is dubious at best. A battery is very harmless in appearance, and while people know they can get cut from a saw blade (even if it is not moving), they have had no experience with a battery being activated and exploding from a charge created with loose items.

      Manufacturers have an obligation to present clear warnings on their products. Glad to hear you have a design workaround, which is a plastic carrying case. Perhaps an inexpensive case such as the one you mention is one that the manufacturers should consider selling with their batteries, which by nature are small and which many people apparently carry in their pockets as spares.

  2. Gravatar for Mike Goss
    Mike Goss

    another idiot making vapers look bad because he couldn't be bothered to learn proper battery safety. of course you are going to have a bad time if you're carrying a high capacity battery with change and keys in your pocket. I hope the judge laughs in his stupid, stupid face.

    1. Eric T. Chaffin

      We do not represent the man who was injured in this complaint, but we have yet to see a manufacturer’s product package include a label warning the user of potential a positive charge with loose items in a pants pocket. This may be obvious to an experienced consumer like yourself, but it’s not to the average consumer. Product manufacturers have an obligation to include clear warnings on the products they produce and sell.

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